Cable/Harness Assembly
Medical
Tri-V produces millions of medical cables per year. With our conveyor assembly line, automation, robotic soldering and extensive test equipment we are capable of producing defect free assemblies very efficiently. We provide assembly, custom connector over molding, ultrasonic bonding, potting and more. Give us a call and see what we can do for you.
Medical Equipment List
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Schleuniger Crimp Center 36 S- Cut, Strip, Terminate machine with automatic twist and tin. Processes 10 to 30 gage wire
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Schleuniger Crimp Center 64- Automated Cut, Strip and Terminate machine. Processes 10 to 30 gage wire
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(3 Each) Schleuniger Power Strip 9500- cut, strip, stagger cut and slit. 30 gage to 6 gage wire
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(2 each) Schleuniger Multi Strip 9480- cut, strip, stagger cut, slit. 30 gage to 6 gage wire
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(6 each) Schleuniger Unicrip 200- 3.4-ton reel fed bench press. Terminates 8 to 30 gage wire
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(4 each) Amp K press 3-ton reel fed bench press. Terminates 8 to 30 gage wire
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4 point closed barrel pneumatic crimping
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(2 Each) Toyo ET 45 All Electric 45 Ton Rotary Table Molding machines
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Keyence IM 8000 – automated optical inspection system
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Dielectric Testing to 12,000 volts
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(2 each) Schleuniger CHM Crimp Height Inspection
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(2 Each) ESM303 Automatic Pull Force Inspection
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Custom Built Gages and Testers
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2 Conveyor Fed Assembly Lines Wave Solder for Through Hole Circuit Boards
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Conveyor Fed Shrink Tube Oven
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Label Printers
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Shrink Tube Printer
Telecom
Tri-V has unique experience with the Telecom requirements.From 30 gage to 4/0 wire and cable we are your one stop source.We provide tooling, cable assemblies, custom busbars, potting and more.
Telecom Equipment List
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Schleuniger Crimp Center 36 S – Cut, Strip, Terminate machine with automatic twist and tin. Processes 10 to 30 gage wire
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Schleuniger Crimp Center 64- Automated Cut, Strip and Terminate machine. Processes 10 to 30 gage wire
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(3 Each) Schleuniger Power Strip 9500 – cut, strip, stagger cut and slit. 30 gage to 6 gage wire
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(2 each) Schleuniger Multi Strip 9480 – cut, strip, stagger cut, slit. 30 gage to 6 gage wire
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Programmable Coax Stripping – up to 6 layers
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Schleunger Jacket Strip 8300. Large cable jacket stripper
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(6 each) Schleuniger Unicrip 200 – 3.4-ton reel fed bench press. Terminates 8 to 30 gage wire
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(4 each) Amp K press 3-ton reel fed bench press. Terminates 8 to 30 gage wire
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WDT UP65- 16-ton press for terminating cable to 300mm²
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(3 each) Panduit 15-ton hydraulic crimp tool for terminating 8-gage to 300mm² wire
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Hand Tools – over 50 hand tools for doing small batch crimping
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(2 Each) Autojectors 10 Ton Shuttle Molding Machines
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(2 Each) Autojectors 35 Ton Shuttle Molding Machines
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(2 each) Schleuniger CHM Crimp Height Inspection
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(2 Each) ESM303 Automatic Pull Force Inspection
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128 Point to Point continuity Inspection
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Shrink Tube Cutter
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Label Printers
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Shrink Tube Printer
Agriculture
Tri-V’s cable group provides a variety of cable and harness assemblies to the agriculture industry.From Center Pivot Irrigation to GPS Guidance Systems. Expertise in weather sealed connections, Coax cables, custom connectors.
Agriculture Equipment List
- Schleuniger Crimp Center 36 S – Cut, Strip, Terminate machine with automatic twist and tin. Processes 10 to 30 gage wire
- Schleuniger Crimp Center 64 – Automated Cut, Strip and Terminate machine. Processes 10 to 30 gage wire
- Eubanks 8000 Cut, strip and print 6 gage to 30 gage
- Schleuniger Power Strip 9550 – Cut and Strip cable to 2/0
- (3 Each) Schleuniger Power Strip 9500- cut, strip, stagger cut and slit. 30 gage to 6 gage wire
- (2 each) Schleuniger Multi Strip 9480- cut, strip, stagger cut, slit. 30 gage to 6 gage wire
- Programmable Coax Stripping – up to 6 layers
- Schleunger Jacket Strip 8300. Large cable jacket stripper
- (6 each) Schleuniger Unicrip 200 – 3.4-ton reel fed bench press. Terminates 8 to 30 gage wire
- (4 each) Amp K press 3-ton reel fed bench press. Terminates 8 to 30 gage wire
- WDT UP65- 16-ton press for terminating cable to 300mm²
- (3 each) Panduit 15-ton hydraulic crimp tool for terminating 8-gage to 300mm² wire
- 4 point closed barrel pneumatic crimping
- Hand Tools – over 50 hand tools for doing small batch crimping
- (2 Each) Toyo ET 45 All Electric 45 Ton Rotary Table Molding machines
- (2 Each) Autojectors 10 Ton Shuttle Molding Machines
- (2 Each) Autojectors 35 Ton Shuttle Molding Machines
- (2 each) Schleuniger CHM Crimp Height Inspection
- (2 Each) ESM303 Automatic Pull Force Inspection
- 128 Point to Point continuity Inspection
- Shrink Tube Cutter
- Label Printers
- Shrink Tube Printer
OEM
Tri-V supplies a wide variety of OEM’s with cable and over molding needs. We specialize in medium to high volume assemblies. If your product has wiring in in it we just might have the cost saving solution for you. With our automated equipment and in house built custom solutions we are unique in our ability to produce quality products efficiently.
OEM Equipment List
- Schleuniger Crimp Center 36 S – Cut, Strip, Terminate machine with automatic twist and tin. Processes 10 to 30 gage wire
- Schleuniger Crimp Center 64 – Automated Cut, Strip and Terminate machine. Processes 10 to 30 gage wire
- Eubanks 8000 Cut, strip and print 6 gage to 30 gage
- Schleuniger Power Strip 9550 – Cut and Strip cable to 2/0
- (3 Each) Schleuniger Power Strip 9500- cut, strip, stagger cut and slit. 30 gage to 6 gage wire
- (2 each) Schleuniger Multi Strip 9480- cut, strip, stagger cut, slit. 30 gage to 6 gage wire
- Programmable Coax Stripping – up to 6 layers
- Schleunger Jacket Strip 8300. Large cable jacket stripper
- (6 each) Schleuniger Unicrip 200 – 3.4-ton reel fed bench press. Terminates 8 to 30 gage wire
- WDT UP65 – 16-ton press for terminating cable to 300mm²
- (3 each) Panduit 15-ton hydraulic crimp tool for terminating 8-gage to 300mm² wire
- 4 point closed barrel pneumatic crimping
- Hand Tools – over 50 hand tools for doing small batch crimping
- (2 Each) Toyo ET 45 All Electric 45 Ton Rotary Table Molding machines
- (2 Each) Autojectors 10 Ton Shuttle Molding Machines
- (2 Each) Autojectors 35 Ton Shuttle Molding Machines
- (2 each) Schleuniger CHM Crimp Height Inspection
- (2 Each) ESM303 Automatic Pull Force Inspection
- 128 Point to Point continuity Inspection
- 2 Conveyor Fed Assembly Lines
- Wave Solder for Through Hole Circuit Boards
- Conveyor Fed Shrink Tube Oven
- Label Printers
- Shrink Tube Printer
Automated Termination Machines
Tri-V uses Schleuniger cut, strip and terminate machines. These machines can cut wire to length, strip and apply a terminal to each end of the wire at up to 3,000 per hour. They can process from 28 gage to 10 gage wire. These are the most cost effective machine to produce large volumes of cables.
Automated Termination Machines Equipment List
- Schleuniger Crimp Center 36 S – Cut, Strip, Terminate machine with automatic twist and tin. Processes 10 to 30 gage wire
- Schleuniger Crimp Center 64 – Automated Cut, Strip and Terminate machine. Processes 10 to 30 gage wire
- Label Printers
- Shrink Tube Printer
Conveyor Assembly Lines
Tri-V has two conveyor fed assembly lines producing finished parts every 10 seconds. The cable is cut, stripped and slit and dropped on the conveyor line. Each assembly is unique where different components are added at each station until part is complete.
5 Axis Integrex Equipment List
- Mazak Integrex i-500ST 22” x 100”, Range X=33”, X2=10”, Y=17”, Z=105”, Z2=94” (72 tool changer)
Robotic Soldering
Robotic soldering stations allow for efficient and high-quality soldering. Robots are able to apply an exact heating time and application of solder is uniform for each solder joint.
High Speed Mills For Hard Cutting Equipment List
- Makino S56 VMC 20,000 RPM Spindle (20 tool changer) Range X=35.4”, Y=19.7”, Z=17.7”
- Makins PS 105- 14,000 RPM spindle Mill Range X=41”, Y=20” and Z=18”
Overmolding Cables
For your over molding needs, Tri-V specializes in over molding of cables, circuit board, brass and electrical components. Using both shuttle and rotary table molding machines, running our in-house designed and build molds allows us to be a one stop shop for over molding projects.
Secondary Operations
Assembly, Testing, O’ring, 2 Shot Overmolding
High Speed Mills For Hard Cutting Equipment List
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(2 Each) Toyo ET 45 All Electric 45 Ton Rotary Table Molding machines
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(2 Each) Autojectors 10 Ton Shuttle Molding Machines
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(2 Each) Autojectors 35 Ton Shuttle Molding Machines
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Label Printers
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Shrink Tube Printer
Full Equipment List
Cable Cutting, Stripping and Terminating
Schleuniger Crimp Center 36 S
Cut, Strip, Terminate machine with automatic twist and tin. Processes 10 to 30 gage wire
Schleuniger Crimp Center 64
Automated Cut, Strip and Terminate machine. Processes 10 to 30 gage wire
Eubanks 8000
Cut, strip and print 6 gage to 30 gage
Schleuniger Power Strip 9550
Cut and Strip cable to 2/0
(3 Each) Schleuniger Power Strip 9500
Cut, strip, stagger cut and slit. 30 gage to 6 gage wire
(2 each) Schleuniger Multi Strip 9480
Cut, strip, stagger cut, slit. 30 gage to 6 gage wire
Programmable Coax Stripping
Up to 6 layers
Schleunger Jacket Strip 8300
Large cable jacket stripper
Wire And Cable Terminating
(6 each) Schleuniger Unicrip 200
3.4-ton reel fed bench press. Terminates 8 to 30 gage wire
(4 each) Amp K Press
3-ton reel fed bench press. Terminates 8 to 30 gage wire
WDT UP65
16-ton press for terminating cable to 300mm²
(3 each) Panduit 15-ton Hydraulic Crimp Tool
For terminating 8-gage to 300mm² wire
4 Point Closed Barrel Pneumatic Crimping
Hand Tools
Over 50 hand tools for doing small batch crimping
Over Molding Machines
(2 Each) Toyo ET 45
All Electric 45 Ton Rotary Table Molding Machines
(2 Each) Autojectors
10 Ton Shuttle Molding Machines
(2 Each) Autojectors
35 Ton Shuttle Molding Machines
Quality Inspection
Keyence IM 8000
Automated Optical Inspection System
Dielectric Testing
To 12,000 Volts
(2 each) Schleuniger CHM
Crimp Height Inspection
(2 Each) ESM303
Automatic Pull Force Inspection
128 Point to Point Continuity Inspection
Custom Built Gages And Testers
Assembly
Two Conveyor Fed Assembly Lines
Wave Solder For Through Hole Circuit Boards
Conveyor Fed Shrink Tube Oven
Shrink Tube Cutter
Label Printers
Shrink Tube Printer